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Comments
I'm not sure Lego gave a "reason" per se; they simply did it. It might have worked more complimentary combined with the rest of their color palette but I don't think they ever said exactly why they made the switch.
The same can be said for "brighter" colors. Plenty of people prefer the old gray for simulating the look of stone over blue-gray. What one finds "appealing" is subjective and not as cut-and-dried.
This is only my impression and could be wrong.
The second has to do the over all color palette. Lego said the rapid palette expansion in the late 90s and early 00s was done in a very non-systematic way. They needed to overhaul both the color palette and a how they expand it in the future. The change of suppler gave the an opportunity to do this overhaul and be much more systematic with their colors.
The grays, brown and a number of lesser used colors like some pinks, blues and purples were changed. Because the lesser used colors were all less then ten years old there was very little up roar over them. The grays and brown are another issue for an other thread.
Oh and thank you to everyone for the replies! :)
There are a lot of reasons for the resulting colors changing.
(1) LEGO very intentionally changed the color palette to make their colors better. They started a project in roughly 2000 (rolled out in 2004), which had several goals, one of which eventually became changing certain colors like gray, dark gray, and brown. This had nothing to do with suppliers, or cost savings, or reliability, or anything else. They just wanted to make their product better.
(2) They changed suppliers. I don't know much about the details here, but the rumor has it that they were worried about sourcing everything from a single supplier, and as a result got plastic sourced from 2 sources. If anyone has more detail (like when that happened, and which molding facilities were affected), I'd love to hear it.
Anyway, that wasn't an INTENTIONAL change. They were trying to keep the colors as consistent as possible, but there may have been minor variations as a result.
(3) They changed the molding process. Around 2006/2007-ish, parts started getting molded with dye-injection. They used to get pre-colored ABS pellets from their suppliers, so the consistency was very good. However, that cost a lot of money in storage (you have to predict how much you're going to use in advance, and keep it somewhere). The new method involved translucent ABS pellets, and a dye injection when the parts are cast.
That again wasn't an intentional change to the colors. They were still trying to keep the colors the same, but resulted in variants since the dyes being injected in different places at different times made for a lot more complex process.
(4) They changed plastic suppliers in China. Chinese molding facilities ended up using a Chinese supplier for ABS, again different from their standard sources (actually, the rumor there is that the supply COMPANY was the same, but the plastic that was sourced was different). Again, unintentional, but resulted in minor discrepancies in the colors.
DaveE
UCS ISD for example, 10030, can be had in both the old and new gray.
Anyway, this first change you mention was the one that really led to the replacement of the old gray colors (2 Grey, 27 Dark Grey, and 103 Light Grey) with new ones (194 Medium Stone Grey, 199 Dark Stone Grey, and 208 Light Stone Grey). Some official sources I've read say this was connected with the effort to eventually reduce their sprawling color palette; others treat the two events as unrelated but more or less concurrent.
Other colors that changed around 2004 include 3 Light Yellow, 9 Light Reddish Violet (Pink), 22 Medium Reddish Violet (Dark Pink), 25 Earth Orange (classic Brown), and 105 Bright Yellowish Orange (Bricklink's Medium Orange), which were replaced with 226 Cool Yellow, 222 Light Purple (Bright Pink), 221 Bright Purple (new Dark Pink), 192 Reddish Brown, and 191 Flame Yellowish Orange (Bricklink's Bright Light Orange). The grays and classic brown being replaced elicited the most reaction, since the differences in the pinks were more subtle and anyway the other colors that got replaced were relatively obscure in comparison.
I personally prefer the new grays and brown in almost all cases. They just seem less dingy to me, and I expect that's why the kids TLG tested the new colors with preferred them as well.
Hence, where I want to make things like rock faces or broken-down, rusty vehicles, the older colors work better. And where I want shiny new stuff, the newer colors look better.
But what's key there (IMHO) is that LEGO models, or even individual elements simply look crisper, newer, and less dingy when made with the newer colors. So a parent looking at older colors is more likely to think the pieces are older, because they're less vibrant. So it gives the product a better feel to have the newer colors.
Overall, it's such a minor change that I doubt it makes much of a difference to the kids buying LEGO (but a huge difference for many AFOLs!)-- IE, I still think it was a bad decision to change the colors at all-- But the change itself was probably for the better.
DaveE
http://www.bricksetforum.com/discussion/606/new-grey-lego-colour
Plus, I notice the old thread is just about someone asking about the colour difference, not why it was changed. Therefore I feel justified in starting a new thread about this (especially since the old one is over 2 years old) ;)
After reading this ... http://www.newelementary.com/
the obvious answer is to keep @caperberry happy!
It's interesting reading the old LUGnet thread when the change was first discovered, people going ballistic about it. I bet there's still people, nearly 10 years on, with a chip on their shoulder about it.
I've only seen the old grey a few times, but I do prefer the newer colour. To me the old one seems... almost brownish.
Even today, my old gray outnumbers my new gray, although my new dark gray and new brown probably exceed my older colors.
What made it REALLY difficult (and still, to this day is the bane of my LEGO collecting) is the sorting. It's REALLY hard to tell the difference at a glance between the colors-- particularly if you have incandescent lighting. So sorting takes forever. Plus, your sorting scheme may need to be changed if you want to make sure that your creations don't mix old-and-new colors.
In short, they made the hobby a lot more difficult for us, and did so without warning or any real consideration for AFOLs. And seemingly did it with very little benefit for the company (since it probably didn't increase sales, but cost them a lot to switch). ... And there was no good solution. It just meant that from that moment on, life would be difficult for AFOLs that had a significant investment in LEGO (unless they didn't mind mixing colors, or were set collectors that kept sets separate).
It was huge.
Many people overreacted. They wanted to protest LEGO-- they said they'd never buy any new sets ever again. There were some that wanted to sit outside their local toy stores (literally protesting!) and telling toy store customers how LEGO had just destroyed the toy. It was crazy.
Personally, I hated the change, although I preferred the new colors. If I could snap my fingers and *poof* change all my old colors into new colors, I'd do it. But instead, I just have to deal with it.
But for anyone that started collecting in (say) 2005 or later, you probably barely noticed. You might find a stray old brick here or there, but everything you buy is in the new colors, and it's not really a big deal. And that was part of the reason that LEGO did it to start with. They figured that in the long run, the colors would be better, and that in 10 years, who would realize there was ever a change? And for the most part, that's probably correct. But those of us that were big-time fans in 2003 and before will probably always be affected.
DaveE